Welding Automation

We are expertise in MAG Welding Automation for Automotive Industry with more than 25 years collective experience. Expertise in Design, Robotic Simulation and Manufacturing of all type of Welding fixtures and equipments for leading Tier#1 and OEM standards. We have a very good track record of Design and Manufacturing of welding line equipments for structural components for automobiles.


The structural components are :

  • Rear Twist Beam
  • Front Sub Frame
  • Rear Sub Frame
  • Font Lower Control Arm
  • Instrument Panel
  • Brake Pedal
  • Engine Exhaust System
  • Battery Tray
  • Front & Rear Bumper
  • Aluminium Frame Welding

Specialised in BIW Welding Automation with more than 25 years of collective experience in the domain specialised in Process planning, Fixture Design, Handling Equipment Design, Layout Design, Process documentation, 2D Design and Technical documentation. We are specialised in Manufacturing, Assembly and Installation of the Automation lines. We have executed turn key projects with leading Teir#1 and Global standards.


The components are:

  • A-pillar and B Pillar
  • Body Sides (BSI and BSO)
  • Closures
  • Roof
  • Dash Panel
  • Qtr. Panel
  • Fender
  • Motor Compartment
  • Under Body

Small and critical components are difficult to weld in regular fixtures hence they are welded by laser tack to achieve the desired geometry and later completely brazed manually or automatically for leakproof. We are expertise in Laser tack Welding Equipments Design, Technical Documentation and Manufacturing. Specially used in fuel rail system and exhaust system of Automotive vehicles.

With well experienced Robotic Simulation team we are capable of executing offline and online programme of Automation lines. We are proficient in Foundation Plan ,System Layout, Pre-Process planning, Process Planning, Ergonomic Study, MTM study, Simulation ,Walk through Video, Technical Documentation with Online Programming. Expertise with different software’s enables us to execute projects will all leading Tier#1 Suppliers and OEMs.


The applications are :

  • Spot Welding
  • MIG / MAG Welding
  • Multi move Arc Welding
  • Sealing / Dispensing
  • Roller Hemming
  • Material Handling
  • Cycle time Optimization
  • Process Prove out

The Software’s we used are :

  • Robcad
  • Process Simulate
  • Delmia V5
  • Robot Studio
  • Fanuc Roboguide

Material Handling plays a vital role in every automation line. With effective and optimal material handling design we can synchronise the flow of materials during operations as well as minimize the human interface, good control over the inventory, improved quality and safety.
After parts are joined together to form a single component, equipments are Designed to perform tailor made operations. These equipments are unique for each automation line and we support customers in equipment Design and Manufacturing.


Our Material handling solutions advantages :

  • Priority towards the safety
  • Elimination of non productive operations
  • Elimination of monotonous operations
  • Minimise the idle time and machines
  • Minimise the rejection of finished parts
  • Maximise the productivity and effective
    utilisation of resources

The typical equipments are :

  • Robotic Punching stations
  • Press annealing Stations
  • Gauges
  • Weighing and marking Stations
  • Car part Machining Stations
  • Bush Pressing Stations

As part of turnkey project handling, we execute manufacturing support to our customers. We had delivered over 600 Welding fixtures and accessories accumulating to 500 tones of processed steel across different geographies. With having a very good relationship with global standard part suppliers we can speed up the process by shorten the lead time. We are partnered with global freight forwards to ensure hassle free freight delivery across the globe with shorter time. We are familiar with all leading global Tier#1 and OEM standards of manufacturing.


We Manufacture:

  • MAG Welding Fixtures
  • Spot Welding Fixtures
  • Material handing Equipments
  • Special Equipments manufacturing
  • Automation fixtures for Composite materials
  • Spare part management and supply